Die Casting Consultancy Services

consultancy

At Midland Pressure Die Casting, we bring decades of real-world engineering and manufacturing experience to help you achieve better castings, faster cycles, and lower costs.

Our consultancy service supports your product from concept through production, ensuring the best process selection, robust tool design, and world-class quality.

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What We Offer

engineering
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Casting Process Selection & Pre-Engineering

We evaluate your product in the early stages to recommend the most suitable casting method — HPDC, LPDC, or GDC — ensuring optimal performance, efficiency, and cost control.

Rejection Reduction & Process Optimisation

Our experts analyse your current die and process to identify root causes and provide proven solutions to significantly reduce rejection rates and improve consistency.

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Complete Tool Design & Flow Simulation

We design high-performance tools with advanced flow and solidification simulation, ensuring an efficient gating and feeding system for defect-free castings.
design consultancy

Early Product Design Support for HPDC

We collaborate at the concept and development phase to make your products fully compatible with high-pressure die casting, saving time, cost, and rework downstream.

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engineering design
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Design Team Training & Development

We offer structured training and hands-on guidance to build in-house capability — empowering your team to design and engineer better die-cast components.
3D Modelling

3D Modelling & Reverse Engineering

From 2D drawings or physical samples, we create accurate 3D CAD models to support tooling, simulation, and production workflows.

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tooling manufacture
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Why Work With Us?

  • Strong engineering and manufacturing expertise
  • Proven track record in improving die-casting quality & productivity
  • Advanced design tools and simulation capabilities
  • Practical, shop-floor-driven solutions — not theory
Whether you need support for new product development, process troubleshooting, or tool optimisation, we’re here to help you create high-quality components with confidence.

Need upstream or downstream support?

casting DFM
Design (DFM/DFA)

Need design optimisation before cutting steel? 

metal
Aluminium & Zinc HPDC

Ready to produce parts? 

CNC machine
CNC Machining

Need finished features? 

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